PSLV Launches CARTOSAT-1
and HAMSAT

In its ninth flight conducted on May 5, 2005, ISRO’s Polar Satellite Launch Vehicle, PSLV-C6, launched India’s remote sensing satellite, the 1,560 kg CARTOSAT-1, along with a 42.5 kg piggyback satellite, HAMSAT, into a polar Sun Synchronous Orbit (SSO) of 632 km apogee and 621 km perigee. For the first time, the state-of-the-art Second Launch Pad (SLP) at Satish Dhawan Space Centre (SDSC) SHAR was used for a launch. President of India, Dr A P J Abdul Kalam, who had dedicated SLP to the nation the previous evening, witnessed the successful launch from the Mission Control Centre.

PSLV, initially designed to place 1,000 kg class Indian Remote Sensing (IRS) satellites into 900 km polar SSOs, has been upgraded to the present capability of 1,600 kg into 618 km polar SSO. The improvements over successive flights have been achieved through increased propellant loading in the stage motors, employing composite material for the satellite mounting structure and changing the sequence of firing of the strap-on motors.

One of the strap-on motors being integrated with PSLV-C6 first stage

At the end of final count down, the 44.4 metre tall, 295 tonne PSLV-C6 lifted off from SDSC SHAR, Sriharikota at 10:15 am IST with the ignition of the core first stage and four of the six strap-on motors. The remaining two strap-on motors were ignited at 25 seconds after lift-off. The important flight events included the separation of the ground-lit strap-on motors, separation of air-lit strap-on motors and the first stage, ignition of the second stage, separation of the payload fairing after the vehicle had cleared the dense atmosphere, second stage separation, third stage ignition, third stage separation, fourth stage ignition and fourth stage cut-off.

After these events, CARTOSAT-1 was successfully separated from the fourth stage 1078 seconds after lift-off. Forty seconds later, HAMSAT was also separated from the fourth stage equipment bay.

Both the satellites were placed in a polar SSO at an altitude of 632 x 621 km with an inclination of 97.8 deg with respect to the equator. The solar panels of CARTOSAT-1 were deployed soon after its injection into orbit.

In its present configuration, the 44.4 metre tall, 295 tonne PSLV has four stages using solid and liquid propulsion systems alternately. The first stage carries 138 tonne of Hydroxyl Terminated Poly Butadiene (HTPB) based solid propellant. The booster develops a maximum thrust of about 4,762 kN. Six strap-on motors, each carrying nine tonne of solid propellant and producing 645 kN thrust surround the first stage. The second stage employs indigenously built Vikas engine and carries 41.5 tonne of liquid propellant — UH25 as fuel and Nitrogen tetroxide (N2O4) as oxidiser. It generates a maximum thrust of about 800 kN. The third stage uses 7.6 tonne of HTPB-based solid propellant and produces a maximum thrust of 246 kN. The fourth and the terminal stage of PSLV has a twin engine configuration using liquid propellant. With a propellant loading of 2.5 tonne (Mono-methyl hydrazine and Mixed Oxides of Nitrogen), each of these engines generate a maximum thrust of 7.3 kN. The 3.2 m diameter metallic bulbous payload fairing of PSLV protects the spacecraft during the atmospheric regime of the flight.

With eight consecutively successful flights so far, PSLV has proved itself as a reliable workhorse. It has demonstrated multiple satellite launch capability having launched four small satellites for international customers besides nine Indian satellites. PSLV was used to launch ISRO’s exclusive meteorological satellite, KALPANA-1, into a Geosynchronous Transfer Orbit in September 2002. The vehicle will be used to launch a spacecraft for India’s first mission to Moon, Chandrayaan-1.

PSLV-C6 lifts-off from the Second Launch Pad

CARTOSAT-1
CARTOSAT-1, weighing 1560 kg at lift-off, is the eleventh satellite in the Indian Remote Sensing satellite series. It is intended for cartographic applications.

CARTOSAT-1 carries two panchromatic cameras that take black-and-white stereoscopic pictures in the visible region of the electromagnetic spectrum. The imageries have a spatial resolution of 2.5 metre. The cameras cover a swath of 30 km and they are mounted in such a way that near simultaneous imaging of the same area from two different angles is possible. This facilitates in generating three-dimensional maps. The cameras are steerable across the direction of satellite’s movement to facilitate the imaging of an area more frequently.

CARTOSAT-1 in orbit – an artist’s view

CARTOSAT-1 carries two panchromatic cameras that take black-and-white stereoscopic pictures in the visible region of the electromagnetic spectrum. The imageries have a spatial resolution of 2.5 metre. The cameras cover a swath of 30 km and they are mounted in such a way that near simultaneous imaging of the same area from two different angles is possible. This facilitates in generating three-dimensional maps. The cameras are steerable across the direction of satellite’s movement to facilitate the imaging of an area more frequently.

CARTOSAT-1 also carries a Solid State Recorder with a capacity of 120 Giga Bits to store the images taken by its cameras. These images can later be transmitted when the satellite comes within the visibility of a ground station.

CARTOSAT-1 will give further fillip to remote sensing services by providing imagery with improved spatial resolution. The unique high-resolution along-track stereo imaging
capability, carried out for the first time anywhere in the world, will enable generation of the Digital Elevation Models and other value added products. The data from CARTOSAT-1 is expected to provide enhanced inputs for large scale mapping applications and stimulate newer applications in the urban and rural development,
land and water resources management, disaster assessment, relief planning and management, environment impact assessment and various other GIS applications. The data can be used for updating topographic maps, besides generation of large-scale topographic maps.

Image of Amritsar acquired from CARTOSAT-1

Indian Remote Sensing Satellite System

India has established the National Natural Resources Management System (NNRMS) for which the Department of Space (DOS) is the nodal agency. NNRMS is an integrated resource management system aimed at optimal utilisation of the country’s natural resources by a proper and systematic inventory of resource availability using remote sensing data in conjunction with conventional techniques. The major elements of NNRMS encompass conceptualisation and implementation of space segments with the necessary ground-based data reception, processing and interpretation systems and integrating the satellite-based remotely sensed data with conventional data for resource management applications.

The Indian Remote Sensing (IRS) satellites form an important element of the NNRMS for providing continuous remote sensing data services for the management of natural resources of the country. A series of IRS satellites have been launched by India starting with IRS-1A in March 1988. There are six remote sensing satellites in service at present — IRS-1C, IRS-P3, IRS-1D, OCEANSAT-1, TES and RESOURCESAT-1 — making IRS system the largest civilian remote sensing satellite constellation in the world. CARTOSAT-1 is the latest satellite under the IRS programme.

CARTOSAT-1 will be followed by CARTOSAT-2, which will have a spatial resolution of about one metre. A Radar Imaging Satellite (RISAT), carrying a C-band Synthetic Aperture Radar with a spatial resolution of 3 to 50 m and a swath of 10 km to 240 km is under development. With all weather remote sensing capability, RISAT will enhance remote sensing applications in the areas of agriculture and disaster management. RISAT is slated for launch by 2006.
The National Remote Sensing Agency, under DOS receives, processes and distributes the data from IRS satellites to various users. The imagery from IRS satellites are disseminated worldwide on a commercial basis through Antrix Corporation of DOS.

HAMSAT
HAMSAT is a microsatellite for providing satellite based Amateur Radio services to national as well as international community of Amateur Radio Operators (HAMs). Launched as an auxiliary satellite along with CARTOSAT-1, the 42.5 kg HAMSAT meets the long felt need of the Amateur Radio Operators in the South Asian region who possess the required equipment and operate in the UHF/VHF band based Satellite Radio Communication. One of the transponders of HAMSAT has been developed indigenously involving Indian Amateurs, with the expertise of ISRO and the experience of AMSAT-INDIA. The second transponder has been developed by a Dutch Amateur Radio Operator and Graduate Engineering student at Higher Technical Institute, Venlo, The Netherlands.

HAMSAT is ISRO’s contribution to the international community of Amateur Radio Operators. This effort is also meant to bring ISRO’s satellite services within the reach of the common man and popularise space technology among the masses. This satellite will play a valuable role by providing a low cost readily accessible means of communication during emergencies and calamities like flood, earthquakes, etc. Besides, it will stimulate technical interest and awareness among the younger generation by providing them with an opportunity to develop their technological projects including offering a platform for testing new technologies. Some of the new technologies being incorporated in HAMSAT include Integrated Processor based Electronic Bus Management Unit, Lithium Ion Battery and Gallium Arsenide based solar panels.

HAMSAT

 

With the switching on of the UHF/VHF (Mode-B) transponder on board HAMSAT on May 6, 2005, HAMs worldwide have witnessed hectic activities. HAMs have been sending their feedback on the performance of the satellite. E-mails have been received from HAMs in India, Canada, USA, Malaysia, Australia, Germany, Brazil, UK, Italy and Spain, confirming excellent quality of transmission by HAMSAT, both in terms of power and clarity. A few Hams have even sent actual audio recordings of conversation carried out via HAMSAT.

Second Launch Pad (SLP)
SLP, built at SDSC SHAR at Sriharikota is configured as a universal launch pad capable of accommodating all launch vehicles of ISRO including the advanced launch vehicles to be built in the next decade and beyond. It uses integrate-transfer-and-launch concept. The launch vehicle is integrated inside a permanent building called
Vehicle Assembly Building. After checkout, it is transported on rails to the launch pad using a Mobile Launch Pedestal. The vehicle is then interfaced with the launch pedestal and fuel-filling and checkout operations carried out. The launch takes place after the final countdown. SLP helps to increase the launch frequency by reducing the turn-around time between the integration of the fully assembled vehicles.

SLP was built by involving Indian industry on a turnkey basis including design and engineering, procurement of systems and sub-systems, fabrication, erection and commissioning of facilities including civil works.

Panoramic view of Second Launch Pad showing the Umbilical Tower (left) with lightning protection towers and Vehicle Assembly Building (right)

SLP consists of the following major elements:
Vehicle Assembly Building (VAB): It is in this building that the vehicle integration is carried out on a Mobile Launch Pedestal (MLP) and then the vehicle transferred to Umbilical Tower for launch after carrying out the total checkout of the integrated vehicle. The 82 m tall VAB houses 200 tonne, 30 tonne and 10 tonne capacity cranes
for lifting vehicle stages. It has 20 horizontal sliding doors of varying sizes with the largest being 13 x 20 m. Six 14 x 6 m foldable and vertically repositionable platforms at different levels help vehicle integration and servicing. VAB is equipped with an elevator also.

His Excellency, the President (fourth from right) with
Mr G Madhavan Nair, Chairman, ISRO (to his right),
Mrs Nedurumalli Rajyalakshmi, Hon’ble Minister for School Education, Andhra Pradesh (extreme right), Mrs Panabaka Lakshmi, Hon’ble Union Minister of State for Health and Family Welfare (second from right), Mr Sushilkumar Shinde, Hon’ble Governor of Andhra Pradesh and senior ISRO scientists at the dedication of the Second Launch Pad

Mobile Launch Pedestal (MLP): The 19.5 x 19.5 m MLP with bogie system is used to transfer the integrated vehicle from VAB to the launch pad located at a distance of 1 km. With a height 8.6 m, MLP weighs about 700 tonne and caters for both PSLV and GSLV requirements. It has a removable bogie system at the bottom, which has a hydraulic system.

Umbilical Tower (UT): The 70 m tall, 10 x 10 m UT weighs about 980 tonne. The fully integrated vehicle on MLP, on its arrival on rail track, is interfaced with the UT with electrical, pneumatic and fluid filling lines. The final operations like fuel filling, gas charging and the vehicle checkout are carried out on UT. It has three platforms, which can be swung and also moved vertically to different levels. UT has an elevator and a 10 tonne tower crane at the top of the tower. It has a cryo arm for cryogenic fuel filling operations and monitoring till the last minute of launch operations.

Jet Deflector: The jet deflector system is used to move the hot gases, ejected from the launcher during lift-off, away from the launch pad so as to reduce the thermal and acoustic loads on the vehicle. The design and construction of jet deflector was one of the major engineering challenges. It has diaphragm wall construction with piles driven 45 m below ground, constructed for the first time on the east coast of India.

Lightning Protection Towers: In order to protect the launch vehicle from severe lightning when the vehicle is exposed for longer duration, lightning protection towers are erected around UT. There are four lightening protection towers of 120 m height around UT, which are interconnected through cables.

Propellant Storage and Servicing Facilities: Propellant storage and servicing facilities cater to storage of about 1000 tonne of earth storable propellants (UDMH and N2O4), cryogenic propellants (liquid Oxygen and liquid Hydrogen), water, etc.
A large gas storage and supply system to supply the required quantity of Helium for on-board systems and Nitrogen system for meeting the purging requirements is part of this facility. A water tank of 5 lakh litre capacity is also included.

Utilities: These include instrumentation and control systems, compressed air and fire fighting system, overhead tank, water treatment plant, electrical substation, air conditioning plant and safety systesm.

Track for Movement of MLP: MLP with the integrated vehicle moves on a twin double rail track with a span of 14 m and a length of 1 km.

PSLV-C6 at the Umbilical Tower